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PCD/PCBN Tools for Pistons

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Halnn offers the widest array of standard tooling and the broadest range of solutions on machining pistons for precision grooving, turning, boring, and internal and external facing and chamfering. Halnn PCD and PCBN tools for machining pistons are successfully used for machining aluminum and cast iron materials pistons.

Applications:
* Grooving/Turning/Boring Aluminum and Cast Iron pistons

Advantages:
* Enables high speed machining while maintaining longer tool life.
* Provides consistent products, simplified quality control, and lower cost.
* Maximum stability.
* Maximum economy.
* Maximum feed/speed.
* Suitable for general and optimized final machining

Order Specification

1. PCD External Turning/Boring Tool
PCD External Turning/Boring Tool for Pistons

pcd Turning tools for pistons-1pcd Turning tools for pistons-2

Model

Length
(L)

Width
(W)

Height
(H)

height
(h)

Radius
(R)

HLT45-4

10

4

3.5

2.2

0.2,0.3,0.4,0.8,1.0

HLT45-8

30

8

7

4.5

0.2,0.3,0.4,0.8,1.0

HLT45-10

35

10

9

4.8

0.2,0.3,0.4,0.8,1.0

HLT45-12

40

12

11

5.2

0.2,0.3,0.4,0.8,1.0

2. PCD Boring Tool
PCD Boring Tool for Pistons

PCD Boring Tools-1PCD Boring Tools-2

Model

Length
(L)

Width
(W)

Height
(H)

height
(h)

Radius
(R)

HLB45-8

30

8

8

8

0.5,0.8,1.0

HLB45-10

60

10

10

10

0.5,0.8,1.0

HLB45-12

100

12

12

12

0.5,0.8,1.0

HLB45-20

120

20

20

20

0.5,0.8,1.0

3. PCD Rectangle Grooving Tool
PCD Rectangle Grooving Tool for pistons

PCD Rectangle Grooving Tool-1PCD Rectangle Grooving Tool-2

HLG01-1.0

Length
(L)

Width
(W)

Height
(H)

Radius
(R)

HLG01-1.0

70

1.0

12

0.1,0.2,0.3

HLG01-1.5

70

1.5

15

0.1,0.2,0.3

HLG01-2.0

70

2.0

18

0.1,0.2,0.3

HLG01-2.5

70

2.5

20

0.1,0.2,0.3

4.PCD Wedge Grooving Tool
PCD Wedge Grooving Tool for pistons

Wedge Grooving Tool for pistonsPCD Wedge Grooving Tool for pistons-2

Model

Length (L)

width (w)

Width
(W)

Height
(H)

Angle
(α)

HLG02-4.0

70

1.575

4

12

15°

HLG02-5.0

70

2.058

5

15

15°

5. Square Tipped PCD/PCBN Grooving Cutters Specification

Square Tipped PCD/PCBN Grooving Cutters
Square PCD Grooving Cutters
Models
Dimension(mm)
Length L
Height H
Width W
Mid-Width M
Radius r
HLGS200-02
16
3.5
2
1.6
0.2
HLGS300-02
21
4.8
3
2.35
0.2
HLGS300-04
21
4.8
3
2.35
0.4
HLGS300-08
21
4.8
3
2.35
0.8
HLGS400-02
21
4.8
4
3.3
0.2
HLGS400-04
21
4.8
4
3.3
0.4
HLGS400-08
21
4.8
4
3.3
0.8
HLGS500-02
26
5.8
5
4.1
0.2
HLGS500-04
26
5.8
5
4.1
0.4
HLGS500-08
26
5.8
5
4.1
0.8
HLGS600-02
26
5.8
6
5.0
0.2
HLGS600-04
26
5.8
6
5.0
0.4
HLGS600-08
26
5.8
6
5.0
0.8

6. Radius Tipped PCD/PCBN Grooving Cutters Specification
Radius Tipped PCD/PCBN Grooving Cutters 
Radius PCD Grooving Cutter
Models
Dimension(mm)
Length L
Height H
Width W
Mid-Width M
Radius r
HLGR200-R1.0
16
3.5
2.0
1.6
1.0
HLGR300-R1.5
21
4.8
3
2.35
1.5
HLGR400-R2.0
21
4.8
4
3.3
2.0
HLGR500-R2.5
26
5.8
5
4.1
2.5
HLGR600-R3.0
26
5.8
6
5.0
3.0

Remark: Halnn also accept customized cutting tools, you only need offer the drawings of the insert you need. The long tool life that comes from Halnn PCD/CBN tools will help you reduce the total tooling costs if we confirm that your application can use PCD/CBN Tools.
 
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