Austenitic manganese steel, also called High manganese steel, is a kind steel that commonly used for wear-resistant steel in machinery industry, these wear parts usually have excellent performance: high strength, high toughness,high wear resistance, but the machinability of high manganese steel is poor,it mainly has the following difficulties:
(1) Plastic deformation, severe processing har-dening;
(2) Large plasticity, easily to form BUE,
(3) Large cutting force, high toughness, not easy to break.
(4) Due to the large cutting force, the unit cutting power increases, the heat generated per unit time and high manganese steel itself poor thermal conductivity, the cutting zone temperature up to 1000 ℃, severe tool wear, tool life is low.
Common component includes: High Manganese steel Crushing Cone, High Manganese steel liner, high manganese steel roller and high manganese steel guard.
The following will share 2 application case:
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Rough Turning Austenitic manganese steel Crusher cone with solid cbn insert BN-S20 |
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Materials: |
Austenitic manganese steel |
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Selected Insert: |
BN-S20 SNMN150716 |
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Cutting Condition |
ap=7.5mm,Fr=0.5mm/r,Vc=65m/min |
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Insert Materials |
Vc |
ap |
Tool Life/Edge |
|
Halnn BN-S20 |
65m/min |
7.5mm |
2 pcs |
|
Carbide Insert |
19m/min |
3.5mm |
0.5pcs |
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Rough Milling Austenitic manganese steel plate with solid cbn insert BN-S20 |
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Materials: |
Austenitic manganese steel |
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Selected Insert: |
BN-S20 SNFN1206 |
|
Cutting Condition |
ap=2.5mm,Fr=0.2mm/r,Vc=75m/min |
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Insert Materials |
Vc |
Fr |
Tool Life/blade |
|
Halnn BN-S20 |
75m/min |
0.2mm |
270min |
|
Carbide Insert |
25m/min |
0.15mm |
25min |
If you would like to know more application or more details on Halnn solid cbn inserts for machining austenitic manganese steel, please feel free to contact with us info@halnntools.com