Halnn cbn insert machining powder metallurgy component
Category:News
PublishedDate:2018-03-21
As we all know, powder metallurgy is a type technology that make the component near to the final shape, widely used in automotive, Agricultural machinery industry. Even though Powder Metallurgy component has small allowance, it is also difficult to be machined. All is caused by the porous structure of the powder metallurgy materials, which also lower the tool life. In current times, the cutting tools for machining powder metallurgy materials have Tungsten carbide insert, ceramic insert and cbn insert. The following is some application case for machining powder metallurgy component with cbn inserts.
The materials characteristics of Halnn cbn inserts for machining powder metallurgy mateirals.
CBN Grade |
Binder |
CBN Content
(%) |
Granularity(μm) |
Hardness(HV) |
Cutting Depth (mm) |
Recommend Cutting Condition |
BN-K10 |
Ti, Co |
95 |
≤2 |
3300-3500 |
≤0.5 |
Continuous Cutting |
BN-K50 |
Co |
85 |
≤2 |
3300-3500 |
≤0.5 |
Continuous turning, Light-interrupt cutting |
The cutting parameters for machining powder metallurgy component with cbn inserts
Machining Materials |
Cutting Speed Vc(m/min) |
Cutting Depth ap(mm) |
Feed Rate
Fr(mm/r) |
CBN Grade |
Powder Metallurgy |
90-180 |
≤0.5mm |
0.1-0.2 |
BN-K10 BN-K50 |
Application Case of machining powder metallurgy component with CBN Inserts
Machining powder metallurgy component with BN-K50 PCBN Insert |
|
Machining Materials: Powder Metallurgy,HRC38
Selected Insert:Bn-K50 DCGW11T304
Cutting parameters: ap=0.2mm, Fr=0.1mm/r, Vc=150m/min
Light Interrupt cutting,dry cutting |
Insert Materials |
Roughness |
Tool Life |
Halnn BN-K50 |
≤Ra0.8 |
450 Pieces |
Other PCBN |
Ra1.0 |
300 Pieces |
Machining powder metallurgy component with BN-K10 PCBN Insert |
|
Machining Materials: Powder Metallurgyvalve seat ring
Selected insert: BN-K10 CCGW060204
Cutting Parameters: ap=0.05mm,Fr=0.03mm/r,Vc=160m/min,dry cutting |
Insert Mateirals |
Cutting Speed |
Tool Life |
Roughness |
Halnn BN-K10 |
160m/min |
400 pieces |
≤Ra0.8 |
Other PCBN |
130m/min |
280 pieces |
Ra1.0 |