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Halnn cbn insert machining powder metallurgy component

As we all know, powder metallurgy is a type technology that make the component near to the final shape, widely used in automotive, Agricultural machinery industry. Even though Powder Metallurgy component has small allowance, it is also difficult to be machined. All is caused by the porous structure of the powder metallurgy materials, which also lower the tool life. In current times, the cutting tools for machining powder metallurgy materials have Tungsten carbide insert, ceramic insert and cbn insert. The following is some application case for machining powder metallurgy component with cbn inserts.
The materials characteristics of Halnn cbn inserts for machining powder metallurgy mateirals.

CBN Grade Binder CBN Content
(%)
Granularity(μm) Hardness(HV) Cutting Depth  mm Recommend Cutting Condition
BN-K10 Ti, Co 95 ≤2 3300-3500 ≤0.5 Continuous Cutting
BN-K50 Co 85 ≤2 3300-3500 ≤0.5 Continuous turning, Light-interrupt cutting


The cutting parameters for machining powder metallurgy component with cbn inserts
 

Machining Materials Cutting Speed Vc(m/min Cutting Depth ap(mm) Feed Rate
Fr(mm/r)
CBN Grade
Powder Metallurgy 90-180 ≤0.5mm 0.1-0.2 BN-K10 BN-K50

Application Case of machining powder metallurgy component with CBN Inserts
 

Machining powder metallurgy component with BN-K50 PCBN Insert
Machining Materials: Powder Metallurgy,HRC38
Selected Insert:Bn-K50 DCGW11T304
Cutting parameters: ap=0.2mm, Fr=0.1mm/r, Vc=150m/min
Light Interrupt cutting,dry cutting
Insert Materials Roughness Tool Life
Halnn BN-K50 ≤Ra0.8 450 Pieces
Other PCBN Ra1.0 300 Pieces
 
 
Machining powder metallurgy component with BN-K10 PCBN Insert
Machining Materials: Powder Metallurgyvalve seat ring
Selected insert: BN-K10 CCGW060204
Cutting Parameters: ap=0.05mm,Fr=0.03mm/r,Vc=160m/min,dry cutting
Insert Mateirals Cutting Speed Tool Life Roughness
Halnn BN-K10 160m/min 400 pieces ≤Ra0.8
 Other PCBN 130m/min 280 pieces Ra1.0


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